SPATZMulti04 Weld Recorder

The SPATZMulti04 is an innovative, manufacturer-independent welding recorder. It enables the simultaneous recording, analysis and monitoring of all important process variables, such as welding current, electrode force and voltage.

SPATZMulti04

Monitored process parameters:

Welding current Resistance Energy / Power Voltage Electrode force Welding time Penetration

Sensors

• Safe and unmistakable locking by high quality color coded sensor connectors
• Possible PLC coupling by two digital inputs and outputs (24 V DC)
• Automatic detection of SPATZMulti04 sensors as well as suitable sensors from other suppliers
• Voltage measurement lines integrated in the SPATZMulti04 force sensors allow accurate measurements and thus weld time optimization

Data recording

• Simultaneous and gapless recording of process variables in the internal memory or on an SD-HC memory card
• Supplied 8 GB SD-HC memory card and maximum memory capacity up to a 32 GB SD-HC memory card
• Easy data transfer to the PC via SD-HC memory card
• Possible storage of more than 1 000 000 recordings and more than 10 000 welding process curves

Data analysis and quality assurance

• Clear presentation of measured values and curves
• Freely configurable selection of displayed measurement data
• Selective zoom function for either enlarged or reduced view of the process curves in amplitude and time
• Exact analysis possibilities with regards to the electricity increase times, power construction times, phase cuts, spatter detection and electrode penetration through clear user interface structures
• Data export and conversion for spreadsheet software (into CSV data format) via supplied converter software
• Additional data evaluation possible on PC via SPATZQS+ quality assurance software

Particularities

• Intuitive interface with extensive content sensitive help in every menu item
• By default German, English, French and Portuguese user languages preinstalled
• Safe storage and easy transport of the SPATZMulti04 weld recorder, as well as the associated cables and sensors, included in the delivery carrying case

Technical specifications

Measuring channels:
current, voltage, penetration, force
Digital I/O:
2 x 24 V DC input &
2 x 24 V DC output
(max. 100 mAh output current)
Display:
4.3" TFT LCD
Welding current range (AC / DC):
2 kA, 20 kA, 200 kA; ± 3 %*
Electrode voltage range:
± 16 V; ± 1 %*
Electrode force range:
scalable depending on sensor used
Electrode penetration range:
± 30 mm (1.18"), ± 1 %*
Max. recording time:
20 s
Adjustable trigger time:
yes
Single & multi pulse measurement:
yes
Weld spot counter:
yes
Measured value memory:
> 1 000 000 weld operations &
> 10 000 curves within 50 µs resolution
Battery pack:
7.2 V, 2 900 mAh, Lithium-Ions
Time of use in battery mode:
ca. 10 h
Max. recharge current / voltage:
1.9 A, 8.4 V
Interface:
USB 2.0
Dimensions (H x L x W):
225 x 140 x 45 mm
Weight:
1 kg (2.2 lbs)
Internal memory:
16 MB
External memory:
max. 32 GB SD-HC
Storage:
Transport case
* Accuracy (based on the scale end value)

SPATZMulti04 Accessories

Force sensors

SK-010

Measuring range:	0 - 1 kN
Measuring principle:	Strain gauge
Accuracy:	5 % of full scale
Sensor head (∅ x H):	27 mm (1.1") x 7 mm (0.3")
Handle diameter:	36 mm (1.4")
Total length:	200 mm (7.9")
Cable length:	3 m (118.1")

SK-100

Measuring range:	Up to 10 kN
Measuring principle:	Strain gauge
Accuracy:	5 % of full scale
Sensor head (∅ x H):	48 mm (1.9") x 23 mm (0.9")
Handle diameter:	36 mm (1.4")
Total length:	230 mm (9.1")
Cable length:	3 m (118.1")

SK-360

Measuring range:	Up to 36 kN
Measuring principle:	Strain gauge
Accuracy:	5 % of full scale
Sensor head (L x W x H):	55 x 36 x 21 mm 2.2 x 1.4 x 0.8"
Handle diameter:	36 mm (1.4")
Total length:	680 mm (26.8")
Cable length:	3 m (118.1")

Current sensors

SI-15B

Measuring range:	100 A - 200 kA
Current:	AC / DC
Sensitivity:	150 mV / kA at 50 Hz
Diameter:	170 mm (6.7") inner & 200 mm (7.9") outer
Cable length:	2 m (78.7")

SI-15F

Measuring range:	100 A - 200 kA
Current:	AC / DC
Sensitivity:	150 mV / kA at 50 Hz
Diameter:	35 mm (1.38") inner & 80 mm (3.15") outer
Cable length:	3 m (118.1")

 

Voltage sensor

SU-02

Sensor cable:	Highly flexible
Cable length:	2 m (78.7")

 

 

I/O-Cable

SD-04

Cable length:

5 m (196.8")